Análisis del desempeño energético en una refinería de azúcar crudo
Resumo
La integración de procesos combina varios procesos para reducir el consumo de recursos y las emisiones nocivas, convirtiéndose en un activo importante para garantizar la sostenibilidad de los procesos industriales. Este artículo tiene el objetivo de establecer los indicadores de desempeño energético de una refinería de azúcar de caña. Se aplica un procedimiento que incluye las metodologías de análisis de la energía y del Análisis del Pellizco, con el uso de HENSAD. Los objetivos e indicadores de desempeño energético, actualmente no reportados para esta refinería contribuyen a la definición de una línea base energética y la medición sistemática de la eficiencia. Existe un exceso en la demanda de potencia térmica de 32,5 MW con respecto a la demanda mínima de calentamiento, lo que condiciona la investigación en diseños de modificación de la red de intercambiadores de calor. Los ahorros anuales de 1 010 571 USD, estimados en el análisis energético y la integración de calor hacen factible la evaluación de proyectos de inversión en el área de la energía.
Referências
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2. KISS, A.A. Rethinking Energy Use for a Sustainable Chemical Industry. Chemical Engineering Transactions, 2019, 76, pp. 13-18. DOI: https://doi.org/10.3303/CET1976003
3. KLEMEŠ, J. J. Handbook of Process Integration(PI): Minimisation of Energy and Water Use, Waste and Emissions. Cambridge: Woodhead Publishing Limited, 2013. ISBN 978-0-8570-9593-0
4. NAFIU, B., Usman, El-Nafaty, Isa, S. Energy Integration of Sugar Production Plant Using Pinch Analysis: A Case Study of Savanah Sugar Company Yola, Nigeria. Advances in Applied Science Research, 2017, 8(2), pp. 20-29. https://www.primescholars.com/articles/energy-integration-of-sugar-production-plant-using-pinch-analysis-a-case-study-of-savanah-sugar-company-yola-nigeria.pdf
5. ONGPENG, J.M.C., Aviso, K.B., Foo, D.C.Y., Tan, R.R. Graphical Pinch Analysis Approach to Cash Flow Management in Engineering Project. Chemical Engineering Transactions, 2019, 76, pp. 493-498. DOI: https://doi.org/10.3303/CET1976083
6. BANDYOPADHYAY, S. Incorporating Uncertainties in Pinch Analysis. Chemical Engineering Transactions, 2021, 88, pp.73-78. DOI: https://doi.org/10.3303/CET2188012
7. WANG, B., Klemeš, J.J., Varbanov, P.S., Zeng, M., Liang, Y. Heat Exchanger Network Retrofit Using Particle Swarm Optimisation Algorithm. Chemical Engineering Transactions, 2021, 83, pp. 85-90. DOI: https://doi.org/10.3303/CET2183015
8. LAI, Y.Q., Wan Alwi, S.R., Manan, Z.A. Heat exchanger network synthesis considering different minimum approach temperatures. Chemical Engineering Transactions, 2019, 72, pp. 283-288. DOI: https://doi.org/10.3303/CET1972048
9. KLEMEŠ, J.J., Wang, Q. W., Varbanov, P.S., Zeng, M., Chin, H.H., Lal, N.S., Li, N. Q., Wang B., Wang X. C., Walmsley T.G. Heat transfer enhancement, intensification and optimisation in heat exchanger network retrofit and operation. Renewable and Sustainable Energy Reviews, 2020, 120, pp. 85-90. DOI: https://doi.org/10.1016/j.rser.2019.109644
10. LAVARACK, B.P. Application of Energy Integration Techniques (Pinch Technology) to reduce process steam consumption for raw sugar factories. International Sugar Journal, 2007, 109, pp. 499-504. ISSN/ISBN: 0020-8841
11. GONZÁLEZ, M., Verelst H., González, E. Energy integration of multiple effect evaporators in sugar process production. Chemical Engineering Transactions, 2010, 21, pp. 277-282. DOI: https://doi.org/10.3303/CET1021047
12. URBANIEC, K., Zalewski, P., Zhu, X X. A decomposition approach for retrofit design of energy systems in the sugar industry. Applied Thermal Engineering, 2000, 20, pp. 1431–1442. DOI: https://doi.org/10.1016/S1359-4311(00)00017-X
13. VARBANOV, P.S., Yong, J.Y., Klemeš, J.J., Chin, H.H. Data Extraction for Heat Integration and Total Site Analysis: A Review. Chemical Engineering Transactions, 2019, 76, pp. 67-72, DOI: https://doi.org/10.3303/CET1976012
14. SMITH, R., Jobson M., Chen L. Recent development in the retrofit of heat exchanger networks. Applied Thermal Engineering, 2010, 30(16), pp. 2281-2289. DOI: https://doi.org/10.1016/j.applthermaleng.2010.06.006
15. SINGH, I., Riley, R. and Seillier, D. Using pinch technology to optimise evaporator and vapour bleed configuration at the Malelane Mill. Proc. S. Afr. Sug. Technol. Ass.,1997, 71, pp. 207–216. https://sasta.co.za/download/8/1990-1999/2923/1997_singh_using-pinch-technology-to.pdf ISSN 0370-1816
16. Al GHURAIR, J., Singh, G. Al Khaleej Sugar: An Energy Efficient Refinery. Sugar Industry Technologists Meeting. Estoril, Portugal, may 9-12, 1999, pp. 1-23, https://sugarsonline.com/wp- content/uploads/sites/7693/2018/07/AlKhaleejEnergyEfficientRefinery1999.pdf
17. ESPINOSA, R., Hernández, J. P., Espinosa, J., Castellanos, J. Gestión Energética Eficiente y Análisis de los Sistemas Auxiliares en las Plantas Químicas. La Habana: Editorial Universitaria Félix Varela, 2019. ISBN 978-959-07-2326-1. http://bibliografia.eduniv.cu:8083/read/32/pdf
18. HERNÁNDEZ, J. P., Espinosa, R., Pérez, C., García, A.M., García, A., Gestión energética en un central de azúcar crudo con uso del software STA 4.1. Centro Azúcar, 2020. 47 (1) p: 77-89. http://centroazucar.uclv.edu.cu/ ISSN 0253-5777
19. HERNÁNDEZ, J. P., de Armas, A. C., Espinosa, R., Pérez, O., Guerra, L. Procedimiento de análisis energético para la conversión de industrias de la caña de azúcar en biorrefinerías. Revista Universidad y Sociedad, 2021, 13 (5), pp. 277-288. https://rus.ucf.edu.cu/index.php/rus ISSN 2218-3620
20. SMITH, R. Chemical Process Design and Integration. Chichester, West Sussex UK: John Wiley & Sons, 2016. ISBN: 0-471-48680-9
21. TURTON R. Richard Turton Professor, Chemical and Biochemical
Engineering, WVU, Morgantown, USA, 1991. Informe
https://richardturton.faculty.wvu.edu/files/d/23f41a8a-c4b4-4fdd-8bfe-bcab0f9ca0c3/hensad.zip
2. KISS, A.A. Rethinking Energy Use for a Sustainable Chemical Industry. Chemical Engineering Transactions, 2019, 76, pp. 13-18. DOI: https://doi.org/10.3303/CET1976003
3. KLEMEŠ, J. J. Handbook of Process Integration(PI): Minimisation of Energy and Water Use, Waste and Emissions. Cambridge: Woodhead Publishing Limited, 2013. ISBN 978-0-8570-9593-0
4. NAFIU, B., Usman, El-Nafaty, Isa, S. Energy Integration of Sugar Production Plant Using Pinch Analysis: A Case Study of Savanah Sugar Company Yola, Nigeria. Advances in Applied Science Research, 2017, 8(2), pp. 20-29. https://www.primescholars.com/articles/energy-integration-of-sugar-production-plant-using-pinch-analysis-a-case-study-of-savanah-sugar-company-yola-nigeria.pdf
5. ONGPENG, J.M.C., Aviso, K.B., Foo, D.C.Y., Tan, R.R. Graphical Pinch Analysis Approach to Cash Flow Management in Engineering Project. Chemical Engineering Transactions, 2019, 76, pp. 493-498. DOI: https://doi.org/10.3303/CET1976083
6. BANDYOPADHYAY, S. Incorporating Uncertainties in Pinch Analysis. Chemical Engineering Transactions, 2021, 88, pp.73-78. DOI: https://doi.org/10.3303/CET2188012
7. WANG, B., Klemeš, J.J., Varbanov, P.S., Zeng, M., Liang, Y. Heat Exchanger Network Retrofit Using Particle Swarm Optimisation Algorithm. Chemical Engineering Transactions, 2021, 83, pp. 85-90. DOI: https://doi.org/10.3303/CET2183015
8. LAI, Y.Q., Wan Alwi, S.R., Manan, Z.A. Heat exchanger network synthesis considering different minimum approach temperatures. Chemical Engineering Transactions, 2019, 72, pp. 283-288. DOI: https://doi.org/10.3303/CET1972048
9. KLEMEŠ, J.J., Wang, Q. W., Varbanov, P.S., Zeng, M., Chin, H.H., Lal, N.S., Li, N. Q., Wang B., Wang X. C., Walmsley T.G. Heat transfer enhancement, intensification and optimisation in heat exchanger network retrofit and operation. Renewable and Sustainable Energy Reviews, 2020, 120, pp. 85-90. DOI: https://doi.org/10.1016/j.rser.2019.109644
10. LAVARACK, B.P. Application of Energy Integration Techniques (Pinch Technology) to reduce process steam consumption for raw sugar factories. International Sugar Journal, 2007, 109, pp. 499-504. ISSN/ISBN: 0020-8841
11. GONZÁLEZ, M., Verelst H., González, E. Energy integration of multiple effect evaporators in sugar process production. Chemical Engineering Transactions, 2010, 21, pp. 277-282. DOI: https://doi.org/10.3303/CET1021047
12. URBANIEC, K., Zalewski, P., Zhu, X X. A decomposition approach for retrofit design of energy systems in the sugar industry. Applied Thermal Engineering, 2000, 20, pp. 1431–1442. DOI: https://doi.org/10.1016/S1359-4311(00)00017-X
13. VARBANOV, P.S., Yong, J.Y., Klemeš, J.J., Chin, H.H. Data Extraction for Heat Integration and Total Site Analysis: A Review. Chemical Engineering Transactions, 2019, 76, pp. 67-72, DOI: https://doi.org/10.3303/CET1976012
14. SMITH, R., Jobson M., Chen L. Recent development in the retrofit of heat exchanger networks. Applied Thermal Engineering, 2010, 30(16), pp. 2281-2289. DOI: https://doi.org/10.1016/j.applthermaleng.2010.06.006
15. SINGH, I., Riley, R. and Seillier, D. Using pinch technology to optimise evaporator and vapour bleed configuration at the Malelane Mill. Proc. S. Afr. Sug. Technol. Ass.,1997, 71, pp. 207–216. https://sasta.co.za/download/8/1990-1999/2923/1997_singh_using-pinch-technology-to.pdf ISSN 0370-1816
16. Al GHURAIR, J., Singh, G. Al Khaleej Sugar: An Energy Efficient Refinery. Sugar Industry Technologists Meeting. Estoril, Portugal, may 9-12, 1999, pp. 1-23, https://sugarsonline.com/wp- content/uploads/sites/7693/2018/07/AlKhaleejEnergyEfficientRefinery1999.pdf
17. ESPINOSA, R., Hernández, J. P., Espinosa, J., Castellanos, J. Gestión Energética Eficiente y Análisis de los Sistemas Auxiliares en las Plantas Químicas. La Habana: Editorial Universitaria Félix Varela, 2019. ISBN 978-959-07-2326-1. http://bibliografia.eduniv.cu:8083/read/32/pdf
18. HERNÁNDEZ, J. P., Espinosa, R., Pérez, C., García, A.M., García, A., Gestión energética en un central de azúcar crudo con uso del software STA 4.1. Centro Azúcar, 2020. 47 (1) p: 77-89. http://centroazucar.uclv.edu.cu/ ISSN 0253-5777
19. HERNÁNDEZ, J. P., de Armas, A. C., Espinosa, R., Pérez, O., Guerra, L. Procedimiento de análisis energético para la conversión de industrias de la caña de azúcar en biorrefinerías. Revista Universidad y Sociedad, 2021, 13 (5), pp. 277-288. https://rus.ucf.edu.cu/index.php/rus ISSN 2218-3620
20. SMITH, R. Chemical Process Design and Integration. Chichester, West Sussex UK: John Wiley & Sons, 2016. ISBN: 0-471-48680-9
21. TURTON R. Richard Turton Professor, Chemical and Biochemical
Engineering, WVU, Morgantown, USA, 1991. Informe
https://richardturton.faculty.wvu.edu/files/d/23f41a8a-c4b4-4fdd-8bfe-bcab0f9ca0c3/hensad.zip
Publicado
2022-09-07
Como Citar
Hernández-Touset, J. P., & Sosa-Gomez, E. (2022). Análisis del desempeño energético en una refinería de azúcar crudo. Tecnologia Química, 42(3), 588-604. Recuperado de https://tecnologiaquimica.uo.edu.cu/index.php/tq/article/view/5281
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